How Remaly Manufacturing Company Services the Quarry and Mining Industry

At Remaly Manufacturing Company, we’ve been a trusted partner in metal fabrication and perforation since 1865, with deep roots in supporting Pennsylvania’s quarry and mining industries. From our ISO 9001:2015-certified facility in Tamaqua, PA, we deliver high-quality, custom solutions tailored to the rugged demands of mining and quarrying. Our advanced capabilities in perforated metals, custom fabrication, and CNC machining ensure durable, precise components that enhance efficiency and safety in these challenging environments. Here’s how we serve the quarry and mining industry with rapid response and unmatched expertise.

Perforated Metal Screens for Material Processing

The quarry and mining industry relies heavily on perforated metal screens for sorting, grading, and separating materials like aggregates, coal, and ores. At Remaly, we produce custom perforated sheets and panels, including revolving, vibrating, and hammermill screens, using materials like carbon steel, stainless steel, and abrasion-resistant alloys. Our CNC turret punching services create precise perforations, from standard round holes (e.g., 1/4" on 1" centers) to custom patterns, ensuring optimal material flow and durability. For example, our screens withstand the abrasive conditions of coal processing, reducing downtime and maintenance costs. With 90% of orders shipped within seven days, we keep mining operations running smoothly.

Expanded Metal and Woven Wire for Structural Applications

Our expanded metal and woven wire products are ideal for quarry and mining applications like conveyor guards, safety cages, and walkways. Available in aluminum, steel, stainless steel, and specialty alloys, these materials offer high strength-to-weight ratios and corrosion resistance, critical for harsh mining environments. We customize sheet sizes and thicknesses (e.g., 1/4" to #9 styles) to fit specific equipment, such as crusher enclosures or ventilation systems. Our rapid turnaround—often within a week—ensures quick delivery to remote mining sites, minimizing operational delays.

Custom Fabrication for Heavy-Duty Equipment

Remaly’s custom metal fabrication services support the quarry and mining industry by producing robust components like chutes, hoppers, and conveyor parts. Using advanced CNC press brake forming and high-definition plasma cutting, we handle materials up to 1/2" thick and 12' long, crafting parts from carbon steel, galvanized steel, or abrasion-resistant stainless steel. For instance, we fabricate wear-resistant liners for crushers that endure constant impact and abrasion. Our design and drafting assistance ensures components meet precise specifications, enhancing equipment longevity and safety in demanding conditions.

Precision CNC Machining and Laser Cutting

Mining equipment requires precision parts to maintain efficiency and safety. Our CNC machining and laser cutting services deliver complex components, such as mounting brackets and structural supports, with tolerances as tight as ±0.001 inches. These capabilities support the production of parts for drilling rigs and material handling systems. For example, our laser cutting ensures clean, accurate cuts for thick steel plates used in quarry machinery, while CNC machining produces intricate fittings for hydraulic systems, ensuring reliability under high pressure.

Why Remaly for Quarry and Mining?

Our legacy in Pennsylvania’s anthracite coal region gives us unique insight into the quarry and mining industry’s needs. Since 1865, we’ve evolved to offer rapid-response manufacturing, completing 90% of orders within seven days. Our HUBZone certification supports economic development in rural communities, aligning with the industry’s focus on local partnerships. With capabilities like rolling, bending, shearing, welding, and notching, we provide turnkey solutions for both low-volume orders and prototypes. Contact us at (888) 218-2260 or sales@remalymfg.com to discover how Remaly’s American-made solutions can power your mining and quarry operations.