Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com
Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com
Custom Perforated Metal Panels & Sheets
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Small to Medium Orders of Perforated Metals
Remaly Manufacturing Company Inc. is your best choice for small to medium-sized orders of perforated metals. We are located in Tamaqua, Pennsylvania approximately ninety minutes north of Philadelphia and two hours southwest of New York City.
Why Choose Perforated Metal?
Precision equipment and increased speeds have made perforated metals, plastics and hardboard the most flexible and economical material available. Perforated metal is both decorative and functional. The flexibility of design and the number of standard dies within the Association give the Designer, Engineer and Architect unlimited selection in material functionality and aesthetics.
Remaly Perforated Metal Capabilities
When considering an engineering or design change, or if our present material is costing you time and money in assembly, your I.P.A. perforator can help solve your problems. By consulting Remaly, you can be assured of a product engineered for a particular job or quality standard product manufactured by sound, practical and efficient companies whose years of experience is their symbol of quality and economy.
Precision Engineered Perforated Metal Panels for Industrial and Architectural Use
Remaly Manufacturing produces custom perforated metal panels and sheets designed for filtration, screening, airflow control, acoustics, safety, and architectural applications. Each panel is manufactured with controlled punching accuracy, consistent hole geometry, and reliable material performance to support demanding industrial environments. Our production approach ensures uniformity across large and small batches, making us a dependable partner for engineers, fabricators, and OEMs who require predictable results.
Flexible Manufacturing for Small and Medium Production Runs
Remaly specializes in small to medium production volumes, offering fast turnaround and tight control over dimensional requirements. Our equipment supports perforation of light gauge and heavy gauge metals, as well as plastics and hardboard. Whether you need prototype quantities, recurring production, or specialty configurations, our team provides responsive support and consistent manufacturing quality.
Material Options and Perforation Capabilities
We perforate a wide range of materials including carbon steel, stainless steel, aluminum, brass, bronze, copper, titanium, nickel alloys, galvanized steel, heat treated metals, abrasive resistant metals, and specialty alloys. Plastic and hardboard sheets can also be perforated for lightweight or non metal applications. Standard sheet sizes include 36" × 96", 36" × 120", 48" × 96", and 48" × 120", with custom sizes available upon request.
Perforation patterns include round, square, and slotted configurations in staggered or straight line layouts. Designer patterns, specialty shapes, combination patterns, and custom geometries are available for architectural or decorative applications. Panels can be supplied as stock sheets, cut to size blanks, fabricated assemblies, slit coils, or fully finished components.
Fabrication and Value Added Services
Beyond perforation, Remaly offers laser cutting, CNC turret punching, CNC press brake forming, plasma cutting, machining, and custom metal fabrication. This allows customers to consolidate multiple steps: cutting, forming, punching, and finishing, into a single workflow. Our team supports projects involving safety platforms, screens, guards, chutes, grating components, and structural assemblies.
Tolerances, Flatness, and Quality Standards
Dimensional tolerances follow industry standards, with tighter tolerances available upon request. Flatness is maintained according to AISI guidelines unless otherwise specified. Margins, blank areas, hook flanges, and special end patterns can be configured based on project requirements. Each order is inspected for hole quality, alignment, material integrity, and surface condition.
Applications Across Multiple Industries
Perforated metal panels are used in mining, quarrying, acoustics, architecture, manufacturing, transportation, landscaping, and artistic installations. Common uses include screens, filters, guards, conveyor components, rolled assemblies, hammermill screens, and airflow panels. The versatility of perforated metal makes it suitable for both functional and aesthetic applications.
Shipping, Lead Times, and Production Capacity
Most orders ship within one week, with 90% of jobs completed within ten days. Remaly operates from Tamaqua, Pennsylvania, with convenient access to regional freight routes and in house delivery options for nearby locations. While we specialize in small to medium orders, our equipment and staffing allow us to scale production for larger projects when needed.
FAQs
What Materials Can Be Perforated?
We perforate carbon steel, stainless steel, aluminum, brass, bronze, copper, titanium, nickel alloys, galvanized steel, and various specialty metals, as well as plastic and hardboard.
What Perforation Patterns Are Available?
Round, square, slotted, designer shapes, and combination patterns are available in staggered or straight line layouts.
Do You Offer Fabrication Services Beyond Perforation?
Yes, we provide laser cutting, CNC punching, forming, machining, and custom fabrication to deliver finished components.
What Lead Times Can Customers Expect?
Most orders ship within one week, with the majority completed within ten days depending on complexity and volume.
Specifications
Guidelines for Ordering Perforated Metals
Industrial Perforators Trade Practices
Available Materials
- Steel
- Carbon Steel
- Stainless Steel
- Duplex Stainless Steel
- Galvanized Steel
- Alloy Steel
- Cast Iron
- Aluminum
- Brass
- Bronze
- Heat Treated Metals
- Abrasive Resistant Metals
- Ferrous Metals
- Non-Ferrous Metals
- Monel
- Copper
- Muntz Metal
- Titanium
- Nickel Alloys
- Zirconium
Sheet and Plate Size Specification
- The width and length will be standard mill shearing plus any stretch of the material by perforating, unless otherwise specified. For carbon steel sheets or plates, tolerances as set by the American Iron and Steel Institute.
- For thickness lighter than 1/8" : ±1/32"
- For thickness 1/8" to 3/16" incl. : ±1/16"
- For thickness heavier than 3/16" to 1/2" incl. : ±1/8"
- For thickness heavier than 3/16" to 1/2"- check with your perforator.
Coiled Stock - Please submit specifications.
Remaly can perforate materials in light and heavy gauges. If you require closer tolerances than standard, check with Remaly. Whatever your requirement is, let Remaly be your guide and your guarantee of quality production.
Thickness of Metals
- Steel - Use "Manufacturers' Standard Gage for Steel Sheets."
- Stainless Steel - Use the U.S. Standard Gage Table.
- Monel - Use the U.S. Standard Gage Table.
- Copper, Brass or Muntz - Use the B&S Gage Table.
- Aluminum - Use the B&S Gage Table.
Available Perforation Patterns and Material Formats View
- Round Perforations - Staggered (60 degree pattern) is standard. Variations include 45 degree staggered, and Straight Line Pattern.
- Square Perforations - Staggered Pattern or Straight Line Pattern.
- Slotted Perforations- Side Staggered, End Staggered, or Straight Lines. Slotted Perforations will be round end slots; specify if square end slots are required.
- Decorative patterns in Grecian, Cane, and Octagon Cane are common.
- Perfboard (1/4" holes on 1" straight centers)
- Alternate Feeds
- Spread Centers
Perforation patterns can be staggered, straight line pattern perforations or 45 degree pattern perforations. Remember, perforated material can be purchased in stock sheet, special size sheets, panels, rolls, belts, cut to size, special slit coil completely fabricated and finished.
- Staggered Perforations, both Round and Square - Direction of the stagger will normally be the short dimension of the sheet, as illustrated. The straight row of holes is normally parallel to long dimension of sheet.
- Slotted Perforations - The long dimension of the slots can be furnished parallel with either the width or length of the sheet in most cases -check with your perforator.
Margins
Sheets and plates Resheared after Perforating. Special margins are available to specifications, but they must carry a tolerance within the limits of the perforating tool.
Unfinished end pattern is standard in the industry. Note: See illustration of "Finished End Pattern" (Fig. #2) and "Unfinished End Pattern." (Fig. #1)
Flatness of Sheets and Plates
If your job should fall under one of the following categories, it is recommended that you discuss the requirement with your perforator:
- Perforated Sheets with extra wide margins.
- Blank Areas required within the perforated area.
- Perforated Sheets with very large percentage of open area.
- Heavy gage metal in relation to the size of the perforation.
- Special Alloys.
- Stretcher Leveled Sheets.
Standard Hook Flanges
Benefits of Perforated Materials
Applications that use Perforated Metals
- Metal Perforation and Fabrication Industry
- Anthracite Coal and Quarry Industries
- Acoustical Industry
- Architectural Industry
- Artistic Industry
- General Manufacturing and Fabrication Industry
- Landscaping Industry
- Transportation Industry
- Architectural Concepts
- Artistic Displays
- Mining and Drilling Operations
- Vibrator Screens
- Hammermill Screens
- Custom Chutes
- Bar Gratings
- Rolled Assemblies
- Conveyor Lifters and Flights
- Countless other applications.
Packaging and Shipping Information
Production Volume
When Ordering Perforated Metals:
The flexibility of round, square, slot and other special perforations make it impractical to list every combination. The table below showing I.P.A. numbered perforations are common and are considered standard. For complete information on available patterns, contact your Remaly supplier.
Ask about Specialty Patterns such as perfboard (1/4" holes on 1" straight centers), alternate feeds or spread centers. These offer different visual effects and serve to reduce open area. Various widths of bars (unperforated strips) may be left in the pattern to assist in mounting.
Decorative patterns in Grecian, Cane, and Octagon Cane, are common. Some companies have developed their own particular decorative patterns and within the I.P.A. is the greatest variety of design in the industry. Functional patterns can also be decorative.
Standard stock or standard dies are important to your planning. It should be clearly understood however, that any perforated design can become as economical as a listed pattern if the quantity or potential is great enough.
Charts & Tables
- Description of Goods Sold - Perforated material furnished shall be described only by Remaly Manufacturing Company quoted specifications and/or drawings and any required change or deviation therefrom may be subject to quoted prices revision. Unless otherwise specified, the industry standard specifications shall prevail as described from time to time in bulletins published by the Industrial Perforators Association, Inc.
- Quantity Prices - Price differentials indicated for varying quantities of the same item result from savings in the cost of material, purchasing, manufacture, sale or delivery.
- Packing - Packing will be furnished in accordance with the perforating industry standard specifications.
- Sales, Use and Other Taxes - The Buyer shall pay or reimburse Remaly for any sales, use, excise, occupational, or other tax arising directly or indirectly from this sale transaction or the performance thereof, or from the use by any person of the perforated material sold.
- Over-runs and Under-runs - Unless exact quantities are specified, all quoted prices are based on the Buyer accepting and paying on the basis of over-runs or under-runs on each individual item, not exceeding 10% of the quantities requested.
- Transportation/Delays - All prices and deliveries are F.O.B. Tamaqua. The Buyer should specify type of carrier and routing. In the absence of such specifications, Remaly will use its best judgment but shall not be liable for any delays or excessive transportation charges resulting from our selection. Remaly shall not be liable for loss or damage due to delay in manufacture resulting from any cause beyond our control including but not limited to; compliance to regulations, orders or instructions from any state, federal or municipal government, acts of God, acts of civil or military authority, fires, strikes, factory shutdowns, or delays due to causes beyond the company's reasonable control.
- Patent Infringements - The Buyer shall save the Seller harmless from all loss, damage, or liability including attorney's fees arising out of manufacture of any patented device or part thereof, the patents for which the Seller does not own or control.
- Quotations-Acceptances - Quotations are effective for 30 days from the date of issuance. Acceptance of this quote is expressly limited to the Terms and Conditions of this quotation and the rights of the parties shall be governed exclusively by the Terms and Conditions hereof.
- Warranty - Remaly Mfg. Co. Inc. warrants the supplied material against defects in workmanship for a period of thirty (30) days after receipt of order. The obligation under this warranty shall be limited to repairing or reworking F.G.B. Seller's plant, or allowing credit at Seller's option, provided the Buyer gives the Seller prompt notice of the defect during the warranty period.
Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com
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